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SERVICE MANUAL MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA Page 1 SERVICE MANUAL CONTENTS 1. TECHNICAL CHANGESททททททททททททททททททททททททททททททททททททททท 2 2. PART NAMES AND FUNCTIONS ททททททททททททททททททททท 2 3. SPECIFICATION ทททททททททททททททททททททททททททททททททททททททททททททททท 3 4. OUTLINES AND DIMENSIONS ทททททททททททททททททททททททท 5 5. WIRING DIAGRAM ทททททททททททททททททททททททททททททททททททททททททททท 6 6. REFRIGERANT SYSTEM DIAGRAM ททททททททททททททท 7 7. SERVICE FUNCTIONS ททททททททททททททททททททททททททททททททททททท 8 8. MICROPROCESSOR CONTROL ททททททททททททททททททท 10 9. TROUBLESHOOTING ททททททททททททททททททททททททททททททททททททท 16 10. DISASSEMBLY INSTRUCTIONS ทททททททททททททททททททท 28 No. OBH548 SPLIT-TYPE AIR CONDITIONERS INDOOR UNIT Outdoor unit service manual MUZ-GE•NA MUY-GE•NA Series (OBH549) MXZ-A·NA Series (OB444) NOTE: RoHS compliant products have mark on the spec name plate. PARTS CATALOG (OBB548) Models MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA Page 2 2 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA 1. New model 1 TECHNICAL CHANGES MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA ACCESSORIES Installation plate 1 Installation plate fixing screw 4 × 25 mm 5 Remote controller holder 1 Fixing screw for 3.5 × 1.6 mm (Black) 2 Battery (AAA) for remote controller 2 Wireless remote controller 1 Felt tape (Used for left or left-rear piping) 1 Remote controller Operation indicator lamp Remote control receiving section Emergency operation switch (E.O. SW) Horizontal vane Air outlet Air filter (Catechin air filter) Air inlet Heat exchanger Front panel Air cleaning filter (Anti-Allergy Enzyme Filter) 2 PART NAMES AND FUNCTIONS Page 3 3 Indoor model MSZ-GE06NA MSZ-GE09NA MSY-GE09NA MSZ-GE12NA MSY-GE12NA Power supply V, phase, Hz 208/230, 1, 60 Max. fuse size (time delay)/ Disconnect switch A 15 Min. circuit ampacity A 1.0 Fan motor F.L.A 0.76 Airflow Super High - High - Med. - Low - Quiet COOL Dry (Wet) CFM 399-321-237-170-145 (364-286-201-134-109) HEAT Dry CFM 406-321-233-170-145 406-321-237-170-145 Moisture removal pt./h – 1.5 2.5 Sound level Super High - High - Med. - Low - Quiet Cooling dB(A) 43-37-30-22-19 45-37-30-22-19 Heating dB(A) 43-37-30-22-19 Cond. drain connection O.D. in. 5/8 Dimensions W in. 31-7/16 D 9-1/8 H 11-5/8 Weight Ib. 22 External finish Munsell 1.0Y 9.2/0.2 Control voltage (by built-in transformer) 12 - 24 VDC Indoor model MSZ-GE15NA MSY-GE15NA MSZ-GE18NA MSY-GE18NA Power supply V, phase, Hz 208/230, 1, 60 Max. fuse size (time delay)/ Disconnect switch A 15 Min. circuit ampacity A 1.0 Fan motor F.L.A 0.76 Airflow Super High - High - Med. - Low - Quiet COOL Dry (Wet) CFM 533-420-335-272-205 (498-385-300-237-170) 533-420-339-275-230 ( 498-385-304-240-194) HEAT Dry CFM 463-367-304-247-205 512-431-339-275-230 Moisture removal pt./h 2.7 4.6 Sound level Super High - High - Med. - Low - Quiet Cooling dB(A) 49-44-38-32-26 49-44-38-33-28 Heating dB(A) 46-40-35-30-26 48-43-38-33-28 Cond. drain connection O.D. in. 5/8 Dimensions W in. 31-7/16 D 9-1/8 H 11-5/8 Weight Ib. 22 External finish Munsell 1.0Y 9.2/0.2 Control voltage (by built-in transformer) 12 - 24 VDC NOTE: Test conditions are based on ARI 210/240. 3 SPECIFICATION Page 4 4 3-2. OUTLET AIR SPEED AND COVERAGE ● The air coverage is the figure up to the position where the air speed is 1 ft./s., when air is blown out horizontally from the unit properly at the High speed posi- tion. The coverage should be used only as a general guideline since it varies accord- ing to the size of the room and furniture arranged inside the room. (2) OPERATION Mode Condition Intake air temperature (°F) Indoor Outdoor DB WB DB WB Cooling Standard temperature 80 67 95 — Maximum temperature 90 73 115 — Minimum temperature 67 57 14 — Maximum humidity 78% — Heating Standard temperature 70 60 47 43 Maximum temperature 80 67 75 65 Minimum temperature 70 60 -4 -5 3-1. OPERATING RANGE (1) POWER SUPPLY Rated voltage Guaranteed voltage (V) Indoor unit 208/230 V 1 phase 60 Hz Min. 187 208 230 Max. 253 Model Mode Function Airflow (CFM) Air speed (ft./s.) Coverage (ft.) MSZ-GE06NA HEAT Dry 406 20.6 29.5 COOL Dry 321 16.3 23.5 Wet 286 14.5 21.0 MSZ-GE09NA MSY-GE09NA HEAT Dry 406 20.6 29.5 COOL Dry 321 16.3 23.5 Wet 286 14.5 21.0 MSZ-GE12NA MSY-GE12NA HEAT Dry 406 20.6 29.5 COOL Dry 321 16.3 23.5 Wet 286 14.5 21.0 MSZ-GE15NA MSY-GE15NA HEAT Dry 463 23.4 33.5 COOL Dry 420 21.3 30.5 Wet 385 19.5 28.0 MSZ-GE18NA MSY-GE18NA HEAT Dry 512 25.9 36.9 COOL Dry 420 21.3 30.5 Wet 385 19.5 28.0 Page 5 5 Unit: inch MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA 8-5/16 9-1/8 9-15/16 7/8 6-1/8 6-1/8 3-1/8 3-1/8 8-7/8 8-7/8 1/8 3/4 6 - 1/4 2- 5/16 3/16 9-1/8 2-3/16 2-3/4 31-7/16 30-15/16 1/4 5-1/8 24-3/8 1-15/16 11-5/8 1-15/16 1-5/8 2-3/16 1-11/16 1-5/8 5/16 3-15/16 4/3/16 4-3/8 1-3/4 2-3/16 2-11/16 13-5/16 2-3/8 8-3/8 10 1-5/8 1-5/8 13-9/16 2-1/8 7/16×1 Oblong hole 7/16×13/16 Oblong hole Installation plate Indoor unit Wall hole ๘2-9/16 Air in Air out Installation plate Piping Drain hose Piping Insulation ๘1 - 3/8 O.D Liquid line ๘1/4 19 - 11/16 (Flared connection ๘1/4) Gas line ๘3/8 16 - 15/16 (Flared connection: ๘3/8 (GE06/09/12NA), ๘1/2 (GE15/18NA)) Drain hose Insulation ๘1-1/8 O.D Connected part ๘5/8 O.D 4 OUTLINES AND DIMENSIONS Page 6 6 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA 5 WIRING DIAGRAM Page 7 7 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA Unit: inch Indoor heat exchanger Flared connection Room temperature thermistor RT11 Flared connection Refrigerant pipe ๘3/8 (MSZ-GE06/09/12NA, MSY-GE09/12NA) ๘1/2 (MSZ-GE15/18NA, MSY-GE15/18NA) (with heat insulator) Refrigerant pipe ๘1/4 (with heat insulator) Indoor coil thermistor RT12 (main) Indoor coil thermistor RT13 (sub) Refrigerant flow in cooling Refrigerant flow in heating 6 REFRIGERANT SYSTEM DIAGRAM Page 8 8 7-1. TIMER SHORT MODE For service, set time can be shortened by short circuit of JPG and JPS the indoor electronic control P.C. board. The time will be shortened as follows. (Refer to 9-7.) Set time: 1-minute → 1-second Set time: 3-minute → 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.) 7-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit. How to modify the remote controller P.C. board Remove batteries before modification. The board has a print as shown below: The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button. NOTE: For modification, take out the batteries and press the OPERATE/STOP (ON/OFF) button twice or 3 times at first. After finish modification, put back the batteries then press the RESET button. J2 J1 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA Table 1 1 unit operation 2 units operation 3 units operation 4 units operation No. 1 unit No modification Same as at left Same as at left Same as at left No. 2 unit — Solder J1 Same as at left Same as at left No. 3 unit — — Solder J2 Same as at left No. 4 unit — — — Solder both J1 and J2 How to set the remote controller exclusively for particular indoor unit After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned OFF, or the power supply has shut down. Please conduct the above setting once again after the power has restored. 7 SERVICE FUNCTIONS Page 9 9 C N 111 CN112 CN151 CN10A Indoor electronic control P.C. board JR07 NOTE: • The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote controller. • If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is cancelled. • If the unit has been OFF with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is OFF. • To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same time. • When some air conditioners are connected to the same supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one. 7-3. AUTO RESTART FUNCTION When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shut-off of the main power. Operation If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory. (However, it takes at least 3 minutes for the compressor to start running.) How to release “AUTO RESTART FUNCTION” Turn OFF the main power of the unit. Solder the Jumper wire JR07 on the indoor electronic control P.C. board. (Refer to 9-7.) Page 10 10 WIRELESS REMOTE CONTROLLER MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the remote controller with beeps. Operation Indicator lamp The operation indicator at the right side of the indoor unit indicates the operation state. • The following indication applies regardless of shape of the indication. Indication Operation state Room temperature The unit is operating to reach the set temperature About 4°F(2°C) or more away from set tempera- ture The room temperature is approaching the set tem- perature About 2 to 4°F(1 to 2°C) from set temperature Standby mode (Only during multi system operation) - INDOOR UNIT DISPLAY SECTION Lighted Blinking Not lighted ON TIMER button CLOCK SET button TIME SET buttons FORWARD button BACKWARD button OFF TIMER button RESET button SMART SET button VANE CONTROL button Signal transmitting section Operation display section Temperature buttons OPERATE/STOP (ON/OFF) button FAN SPEED CONTROL button OPERATION SELECT button ECONO COOL button Indication of remote controller model is on back 8 MICROPROCESSOR CONTROL E.g.: MSZ type Page 11 11 8-1. COOL ( ) OPERATION (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 61 ~ 88°F (16 ~ 31°C). 1. Coil frost prevention The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil from frosting. When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works. The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor heat exchanger rises. 2. Low outside temperature operation When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops. 8-2. DRY ( ) OPERATION (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature. 1. Coil frost prevention Coil frost prevention is as same as COOL mode. (8-1.1.) 2. Low outside temperature operation Low outside temperature operation is as same as COOL mode. (8-1.2.) 8-3. HEAT ( ) OPERATION (MSZ) (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 61 ~ 88°F (16 ~ 31°C). 1. Cold air prevention control When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem- perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed. 2. High pressure protection The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con- densing pressure from increasing excessively. When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor heat exchanger falls. 3. Defrosting Defrosting starts when the temperature of outdoor heat exchanger becomes too low. The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses and the compressor re-starts. This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes. 8-4. FAN( )OPERATION (MSY) (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select FAN mode with OPERATION SELECT button. (3) Select the desired fan speed. When AUTO, it becomes Low. Only indoor fan operates. Outdoor unit does not operate. 8-5. “I FEEL CONTROL” ( ) OPERATION (MSY) (1) Press OPERATE/STOP (ON/OFF) button on the remote controller. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select “I FEEL CONTROL” mode with OPERATION SELECT button. (3) The operation mode is determined by the room temperature at start-up of the operation. • Once the mode is fixed, the mode does not change by room temperature afterwards. • Under the ON TIMER ( ) operation, mode is determined according to the room temperature at the start-up of operation. Page 12 12 (4) The initial set temperature is decided by the initial room temperature. Initial room temperature Model Initial set temperature 79°F (26°C) or more COOL mode of "I FEEL CONTROL" 75°F (24°C) 77 to 79°F (25 to 26°C) Initial room temperature minus 4°F (2°C) Less than 79°F (25°C) DRY mode of "I FEEL CONTROL" Initial room temperature minus 4°F (2°C) (5) TEMPERATURE buttons In “I FEEL CONTROL” ( ) mode, set temperature is decided by the microprocessor based on the room temperature. In addition, set temperature can be controlled by TOO WARM or TOO COOL buttons when you feel too cool or too warm. Each time the TOO WARM or TOO COOL button is pressed, the indoor unit receives the signal and emits a beep tone. • Fuzzy control When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, consider- ing the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user's preference to heat or cool. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” mode. In DRY mode of “I FEEL CONTROL”, the set temperature does not change. TOO COOL …To raise the set temperature 2~4°F (1~2°C) TOO WARM …To lower the set temperature 2~4°F (1~2°C) 8-6. AUTO CHANGE OVER ททท AUTO MODE OPERATION (MSZ) Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation. Mode selection (1) Initial mode When unit starts the operation with AUTO operation from OFF: • If the room temperature is higher than the set temperature, operation starts in COOL mode. • If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode. (2) Mode change COOL mode changes to HEAT mode when about 15 minutes have passed with the room temperature 2°F (1°C) below the set temperature. HEAT mode changes to COOL mode when about 15 minutes have passed with the room temperature 2°F (1°C) above the set temperature. NOTE1 If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in (AUTO), cannot change over to the other operating mode (COOL ↔ HEAT(MSZ)) and becomes a state of standby. Refer to NOTE2 "FOR MULTI SYSTEM AIR CONDITIONER". NOTE2 FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT: MXZ series Multi system air conditioner can connect two or more indoor units with one outdoor unit. • When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for heating, the operation mode of the indoor unit that operates first is selected. Other indoor units cannot operate, and operation indicator lamp flashes as shown in the figure below. In this case, please set all the indoor units to the same operation mode. • When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 minutes) to blow out the warm air. • In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flow- ing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it. Lighted Blinking Not lighted Page 13 13 8-7. AUTO VANE OPERATION 1. Horizontal vane (1) Vane motor drive These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12 V) transmitted from indoor microprocessor. (2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button. (3) Positioning To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases: (a) The operation starts or finishes (including timer operation). (b) The test run operation starts. (c) Standby mode (only during multi system operation) starts or finishes. (4) VANE AUTO ( ) mode The microprocessor automatically determines the vane angle to make the optimum room temperature distribution. (5) STOP (operation OFF) and ON TIMER standby In the following cases, the horizontal vane returns to the closed position. (a) OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) The operation is stopped by the emergency operation. (c) ON TIMER is ON standby. (6) Dew prevention During COOL or DRY operation with the vane angle at Angle 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention. (7) SWING ( ) mode By selecting SWING mode with VANE CONTROL button, the horizontal vane swings vertically. (8) Cold air prevention in HEAT operation (MSZ) The horizontal vane position is set to Upward. NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat OFF, this control does not work in the indoor unit. Horizontal position 5 In COOL and DRY operation Vane angle is fixed to Horizontal position. In HEAT operation Vane angle is fixed to Angle 5. (9) To change the airflow direction not to blow directly onto your body. To change the air flow direction When to use this function? COOL/DRY HEAT(MSZ) Pressing and holding VANE CONTROL button for 2 seconds or more, the horizontal vane reverses and moves horizontal posi- tion. Use this function if you do not want the air from the indoor unit to blow directly onto your body. Depending on the shape of the room, the air may blow directly onto your body. Press VANE CONTROL button again to return the vane to the previously- set position. • • The air conditioner starts the cooling or drying operation approx. 3 minutes after the vane has moved to the horizontal position. When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the cool or dry operation in approx. 3 minutes. • The air conditioner starts heating operation approx. 3 minutes after the vane has moved to the horizontal position. Sometimes the area around your feet may not get warm. To warm the area around the feet, set the horizontal vane to (AUTO) or the downwardblowing position. When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the heat operation in approx. 3 minutes. • • NOTE: • If you make the airflow not to blow directly onto your body by pressing VANE CONTROL button, the compressor stops for 3 minutes even during the operation of the air conditioner. • The air conditioner operates with Very Low speed until the compressor turns ON again. Horizontal position Page 14 14 (10) ECONO COOL ( ) operation (ECONOmical operation) When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 4°F(2°C) higher. Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL button is pressed or changed to other operation mode. 8-8. TIMER OPERATION 1. How to set the time (1) Check that the current time is set correctly. NOTE: Timer operation will not work without setting the current time. Initially “0:00 AM” blinks at the current time display of TIME MONITOR, so set the current time correctly with CLOCK SET button. How to set the current time (a) Press the CLOCK set button. (b) Press the TIME SET buttons ( and ) to set the current time. • Each time FORWARD button ( ) is pressed, the set time increases by 1 minute, and each time BACK- WARD button ( ) is pressed, the set time decreases by 1 minute. • Pressing those buttons longer, the set time increases/decreases by 10 minutes. (c) Press the CLOCK set button. (2) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (3) Set the time of timer. ON timer setting (a) Press ON TIMER button ( ) during operation. (b) Set the time of the timer using TIME SET buttons ( and ). OFF timer setting (a) Press OFF TIMER button ( ) during operation. (b) Set the time of the timer using TIME SET buttons ( and ). Each time FORWARD button ( ) is pressed, the set time increases by 10 minutes: each time BACKWARD button ( ) is pressed, the set time decreases by 10 minutes. 2. To release the timer To release ON timer, press ON TIMER button ( ). To release OFF timer, press OFF TIMER button ( ). TIMER is cancelled and the display of set time disappears. (Example 1) The current time is 8:00 PM. The unit turns OFF at 11:00 PM, and ON at 6:00 AM. • OFF timer and ON timer can be used in combination. The timer of the set time that is reached first will operate first. • “ ” and “ ” display shows the order of OFF timer and ON timer operation. PROGRAM TIMER (Example 2) The current time is 11:00 AM. The unit turns ON at 5:00 PM, and OFF at 9:00 PM. PM AM PM PM NOTE: If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can- celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored. Page 15 15 8-9. SMART SET ( ) OPERATION 1. How to SET SMART SET operation (1) Press OPERATE/STOP (ON/OFF) button. (2) Select COOL, HEAT(MSZ) or ECONO COOL mode. (3) Press SMART SET button. (4) Set the temperature, fan speed, and airflow direction for SMART SET operation. NOTE: • SMART SET operation cannot be selected during DRY or AUTO mode operation. • The setting range of HEAT mode in SMART SET operation is 50°F (10°C) and 61 - 87°F (16 - 31°C). (MSZ) • 2 groups of setting can be saved. (One for COOL/ECONO COOL, one for HEAT) (MSZ) • 1 group of setting can be saved. (MSY) 2. How to cancel operation • Press SMART SET button again. • SMART SET operation can also be cancelled by pressing OPERATION SELECT button to change the operation mode. The same setting is select from the next time by simply pressing SMART SET button. 8-10. EMERGENCY/TEST OPERATION In case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of the remote con- troller run down. The unit will start and OPERATION INDICATOR lamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan runs at High speed and the system is in continuous operation (The thermostat does not work). After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT(MSZ) MODE with a set temperature of 75°F (24°C). The fan speed shifts to Med. In the test run or emergency operation, the horizontal vane oper- ates in VANE AUTO ( ) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In case of latter, normal operation will start. NOTE: Do not press EMERGENCY OPERATION switch during normal operation. 8-11. 3-MINUTE TIME DELAY OPERATION When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload. 8-12. Changing temperature indication (°F/°C) The preset unit is °F. °F → °C: Press RESET button while the temperature buttons are pressed. °C → °F: Press RESET button or remove the batteries . • • • Press RESET button gently using a thin instrument. Operation mode COOL HEAT (MSZ) Set temperature 75°F(24°C) 75°F(24°C) Fan speed Med. Med. Horizontal vane Auto Auto The operation mode is indicated by the Operation Indicator lamp as following Lighted Not lighted MSZ EMERGENCY COOL ↓ EMERGENCY HEAT ↓ STOP MSY EMERGENCY COOL ↓ STOP Page 16 16 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA 9-1. CAUTIONS ON TROUBLESHOOTING 1. Before troubleshooting, check the following 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for miswiring. 2. Take care of the following during servicing 1) Before servicing the air conditioner, be sure to turn OFF the unit first with the remote controller, and then after confirm- ing the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board. 3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components. 4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. 3. Troubleshooting procedure 1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing ON and OFF before starting service work. 2) Before servicing check that the connector and terminal are connected properly. 3) When the P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) When troubleshooting, refer to 9-2, 9-3 and 9-4. 4. How to replace batteries Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. Lead wiring Housing point RESET button Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct. NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly. 2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the battery replacement. Press RESET button with a thin instrument, and then use the remote controller. Remove the front lid and insert batteries. Then reattach the front lid. 9 TROUBLESHOOTING Page 17 17 9-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (9-4.) disappears, the memorized failure details can be recalled. 1. Flow chart of failure mode recall function for the indoor/outdoor unit Does upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of upper lamp of OPERATION INDICATOR lamp. 2 Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor- malities that can not be recalled with this way. Confirm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. No Yes The cause of abnormality cannot be found because the abnormality does not recur. Setting up the failure mode recall function Turn ON the power supply. While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. First, release RESET button. And release the other two buttons after all LCD in operation display section of the remote controller is displayed after 3 seconds. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 Judgment of indoor/outdoor abnormality Before blinking, does upper lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal. The indoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the indoor unit failure mode table. (Refer to 9-2.2) Make sure to check at least two consecutive blinking cycles. 2 Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table. (Refer to outdoor unit service manual.) Make sure to check at least two consecutive blinking cycles. 3 Repair the defective parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. Operational procedure Yes (Blinks) No (OFF) NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2. Blinking pattern when the indoor unit is abnormal: 3.Blinking pattern when the outdoor unit is abnormal: ON OFF Beeps Repeated cycle Repeated cycle ON OFF No beep Beeps Repeated cycle 2.5-second OFF Blinking at 0.5- second interval 2.5-second OFF 3-second ON Blinking at 0.5- second interval Beeps Repeated cycle 2.5-second OFF Blinking at 0.5- second interval No beep Beeps Repeated cycle 2.5-second OFF 3-second ON Blinking at 0.5- second interval Repeated cycle Beeps 1 Regardless of normal or abnormal condition, a short beep is emitted once the signal is re- ceived. E.g.: MSZ type Page 18 18 2. Indoor unit failure mode table Upper lamp of OP- ERATION INDICA- TOR lamp Abnormal point (Failure mode) Condition Remedy Not lighted Normal — — 1-time flash every 0.5-second Room temperature thermistor The room temperature thermistor short or open circuit is detected every 8 seconds dur- ing operation. Refer to the characteristics of the room temperature thermistor (9-7.2.). 2-time flash 2.5-second OFF Indoor coil thermistor The indoor coil thermistor short or open circuit is detected every 8 seconds during operation. Refer to the characteristics of the main indoor coil ther- mistor, the sub indoor coil thermistor (9-7.2.). 3-time flash 2.5-second OFF Serial signal The serial signal from outdoor unit is not re- ceived for a maximum of 6 minutes. Refer to 9-6. "How to check miswiring and serial signal error". 11-time flash 2.5-second OFF Indoor fan motor The rotational frequency feedback signal is not emitted for 12 seconds after the indoor fan motor is operated. Refer to 9-6. "Check of indoor fan motor". 12-time flash 2.5-second OFF Indoor control system It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board. Replace the indoor electronic control P.C. board. NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (9-4.). Page 19 19 9-3. INSTRUCTION OF TROUBLESHOOTING Indoor unit oper- ates. Outdoor unit does not operate. If blinking of OPERATION INDI- CATOR lamp cannot be checked, it can be checked with failure mode recall function. Indoor unit operates. Outdoor unit does not operate normally. Indoor unit does not receive the signal from re- mote controller. OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF. Outdoor unit operates only in Test Run operation. Outdoor unit does not operate even in Test Run operation. Unit does not operate nor- mal operation in COOL or HEAT mode. Indoor unit operates, when EMERGENCY OPERATION switch is pressed. Indoor unit does not operate, when EMERGENCY OPERATION switch is pressed. Check room temperature thermistor. Refer to 9-7. "Test point diagram and voltage". Refer to "How to check inverter/com- pressor". Refer to "Check of R.V. coil". Refer to 9-6. "Check of remote controller and indoor elec- tronic control P.C. board". 1. Check indoor/out- door connecting wire. (Check if the power is supplied to the indoor unit.) 2. Refer to 9-6. "Check of indoor P.C. board and indoor fan motor". Upper lamp Flash ON and OFF at 0.5-second intervals Cause: Indoor/Outdoor unit • Miswiring or trouble of serial signal. Upper lamp 2-time flash Cause: Indoor unit • Trouble of room temperature / indoor coil thermistor. Upper lamp 3-time flash Cause: Indoor unit • Trouble of indoor fan motor. Upper lamp 4-time flash Cause: Indoor unit • Trouble of indoor unit control system. Upper lamp 5-time flash Cause: Outdoor unit • Outdoor power sys- tem abnor- mality. Upper lamp 6-time flash Cause: Outdoor unit • Trouble of thermistor in outdoor unit. Upper lamp 7-time flash Cause: Outdoor unit • Trouble of outdoor con- trol system. Upper lamp 14-time flash Cause: Outdoor unit • Other ab- normality Start Refer to 9-6. "How to check mis- wiring and serial signal error". Check room temperature thermistor and indoor coil thermis- tor. Refer to 9-7."Test point diagram and voltage". Refer to 9-6. "Check of indoor fan motor". Replace the indoor elec- tronic control P.C. board. Refer to "How to check inverter/com- pressor". Refer to "Check of outdoor ther- mistors". Replace the inverter P.C. board or the outdoor electronic control P.C. board. Check "Flow chart of the detailed outdoor unit failure mode recall func- tion." "Test Run operation" means the operation within 30 minutes af- ter EMERGENCY OPERATION switch is pressed. Refer to outdoor unit service manual. Page 20 20 9-4. TROUBLESHOOTING CHECK TABLE Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp flashes. OPERATION INDICATOR Lighted Blinking Not lighted No. Abnormal point Operation indicator lamp Symptom Condition Remedy 1 Miswiring or serial signal Upper lamp flashes. 0.5-second ON 0.5-second OFF Indoor unit and outdoor unit do not operate. The serial signal from the outdoor unit is not received for 6 minutes. Refer to 9-6. "How to check miswiring and serial signal er- ror". • 2 Indoor coil thermistor Upper lamp flashes. 2-time flash 2.5-second OFF The indoor coil or the room temperature ther- mistor is short or open circuit. Refer to the characteristics of indoor coil thermistor, and the room temperature thermistor (9-7.2). • Room tem- perature thermistor 3 Indoor fan motor Upper lamp flashes. 3-time flash 2.5-second OFF The rotational frequency feedback signal is not emitted during the indoor fan operation. Refer to 9-6. "Check of in- door fan motor". • 4 Indoor con- trol system Upper lamp flashes. 4-time flash 2.5-second OFF It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board. Replace the indoor electronic control P.C. board. • 5 Outdoor power sys- tem Upper lamp flashes. 5-time flash 2.5-second OFF It consecutively occurs 3 times that the com- pressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up. Refer to "How to check of in- verter/compressor". Refer to outdoor unit service manual Check the stop valve. • • 6 Outdoor thermistors Upper lamp flashes. 6-time flash 2.5-second OFF The outdoor thermistors short or open circuit during the compressor operation. Refer to "Check of outdoor thermistor". Refer to outdoor unit service manual. • 7 Outdoor control sys- tem Upper lamp flashes. 7-time flash 2.5-second OFF It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out- door electronic control P.C. board. Replace the inverter P.C. board or the outdoor electronic control P.C. board. Refer to outdoor unit service manual. • 8 Other ab- normality Upper lamp flashes. 14-time flash 2.5-second OFF An abnormality other than above mentioned is detected. Check the stop valve. Confirm the abnormality in de- tail using the failure mode recall function for outdoor unit. • • 9 Outdoor control sys- tem Upper lamp lights up Outdoor unit does not oper- ate It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out- door electronic control P.C. board. Check the blinking pattern of the LED on the inverter P.C. board or the outdoor electronic control P.C. board. • Page 21 21 OPERATION INDICATOR No. Abnormal point Operation indicator lamp Symptom Condition Remedy 1 MXZ type Operation mode setting Upper lamp lights and lower lamp flashes. 2.5-second OFF Outdoor unit operates but indoor unit does not operate. The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at first has the priority. Unify the operation mode. Refer to outdoor unit service manual. • 9-5. TROUBLE CRITERION OF MAIN PARTS MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA Part name Check method and criterion Figure Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13) Measure the resistance with a tester. Refer to 9-7. "Test point diagram and voltage", "2. Indoor electronic control P.C. board", for the chart of thermistor. Indoor fan motor (MF) Check 9-6. Vane motor (MV) Measure the resistance between the terminals with a tester. (Temperature: 50 - 86°F (10 - 30°C)) Color of the lead wire Normal RED - BLK 223 - 268 Ω BLK BLK RED BLK BLK ROTOR Page 22 22 A Check of indoor fan motor 9-6. TROUBLESHOOTING FLOW The indoor fan motor error has occurred, and the indoor fan does not operate. Turn OFF the power supply. Is there any foreign matter that interferes the rotation of the line flow fan? Yes No Remove the foreign matter and adjust the line flow fan. Pay enough attention to the high voltage on the fan motor connector CN211. Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER- GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage. 1. Measure the voltage between CN211 (+) and (–). 2. Measure the voltage between CN211 (+) and (–). 3. Measure the voltage between CN10A (+) and JPG(GND)(–). If more than 12 seconds passes after EMERGENCY OPERATION switch is pressed, the voltage measured at 2. above goes 0 VDC although the indoor P.C. board is normal. Does the voltage between CN211 (+) and (–) on the power P.C. board rise to the range of 2 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed? Replace the indoor fan motor. Yes No The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops. Measure the voltage between CN211 (+) and (–) while the fan motor is rotating. Replace the indoor power P.C. board and the indoor terminal P.C. board. Is it unchanged holding 0 or 15 VDC? No (Changed) Yes (Unchanged) Measure the voltage CN10A (+) and JPG (GND)(–) on the indoor electronic control P.C board when the fan motor is rotaring. Replace the indoor fan motor. Is there 294/325 VDC between CN211 (+) and (–) ? Yes Does the voltage between CN10A (+) and JPG (GND)(–) on the indoor electronic control P.C. board fall to 2 V or less within 12 seconds after EMERGENCY OPERATION switch is pressed? Replace the indoor electronic control P.C. board. No Yes Replace the indoor power P.C. board and the indoor terminal P.C. board. Is it unchanged holding 0 or 15 VDC? No (Changed) Yes (Unchanged) Replace the indoor electronic control P.C. board. No Page 23 23 B Check of remote controller and indoor electronic control P.C. board Check if the remote controller is exclusive for this air conditioner. Does the unit operate with the remote controller? OK Yes No (Not clear) Replace the batteries. (Refer to 9-1.4.) Press OPERATE/STOP (ON/OFF) button on the remote controller. Is LCD display on the remote controller visible? Remove the batteries, then set them back and press RESET button. (Refer to 9-1.4.) Check if the unit operates with the remote controller. Yes No Turn ON a radio to AM and press OP- ERATE/STOP (ON/OFF) button on the remote controller. Is noise heard from radio? Yes No Replace the remote controller. Are there any fluorescent lights of inverter or rapid-start type within the range of 3.28 ft.(1m) ? Yes No Reinstall the unit away from lights. Attach a filter on receiving part. • • Replace the indoor electronic control P.C. board. (Including the receiver) Page 24 24 C Check of indoor P.C. board and indoor fan motor Turn OFF the power supply. Remove indoor fan motor connector CN211 from indoor power P.C. board and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply. Does the unit operate with the remote controller? Does OPERATION INDICATOR lamp light up by pressing EMERGENCY OPERATION switch? Yes No Measure the resistance of indoor fan motor. (Refer to 9-5.) Short circuit: Replace the indoor fan motor. Turn OFF the power supply. Check both “parts side” and “pat- tern side” of the indoor terminal P.C. board visually. Replace the varistor (NR11) and fuse (F11). 3 Is the varistor (NR11) burnt and the fuse (F11) blown? No No Yes Yes Be sure to check both the fuse and the varistor in any case. Is the fuse (F11) blown only? Measure the resistance between CN211 (+) and (-) of indoor fan motor connector. 1, 2 Yes Is the resistance 1MΩ or more? Replace the fuse (F11) and the indoor fan motor. 3 No Replace the fuse (F11). 3 Measure the resistance of resistor (R111) on the indoor power P.C. board. No Is the resistance of resistor (R111) approx. 4 Ω? No Replace the indoor power P.C. board, the indoor terminal P.C. board and the indoor fan motor. Replace the indoor electronic control P.C. board. Measure the resistance of the vane motor coil. (Refer to 9-5.) Short circuit: Replace the vane motor and the indoor electronic control P.C. board. 1. The fan motor connector's lead wire is red, whereas is black. 2. Connect "+" of the tester to fan motor connector's lead wire, and “-” to lead wire, otherwise the resistance cannot be measured properly. 3. Please replace the fuse after removing the indoor terminal P.C. board from the electrical box. Is the approx. 5 VDC between 5 V (+) and JPG (GND) (-) of the indoor electronic control P.C. board? Is there approx. 9 to 13 VDC between 12 V (+) and JPG (GND) (-) of the indoor electronic control P.C. board. Are connector CN10A on the indoor electronic control P.C. board or lead wires discon- nected? Yes Replace the indoor fan motor. Yes Connect the connector or repair disconnection. Yes No Indoor electronic control P.C. board JPG (GND) CN10A 12 VDC 5 VDC Indoor terminal P.C. board Indoor power P.C. board Fuse (F11) Varistor (NR11) CN211 R111 Page 25 25 D How to check miswiring and serial signal error Turn OFF inverter-controlled lighting equipment. Turn OFF the power supply and then turn ON again. Press EMERGENCY OPERATION switch. • • • A Is serial signal error indicated 6 minutes later? B Yes Reinstall either the unit or the light away from each other. Attach a filter on remote control receiv- ing section of the indoor unit. • • No Replace the indoor power P.C. board and the indoor terminal P.C. board Turn OFF the power supply. Is there rated voltage in the power supply? Yes No Turn ON the power supply. Check the power supply. Is there rated voltage between outdoor terminal block S1 and S2? No Check the wiring. Press EMERGENCY OPERATION switch once. Does the OPERATION INDICATOR lamp light up? No Is serial signal error indicated 6 minutes later? Yes No Is there any miswiring, poor contact, or wire disconnec- tion of the indoor/outdoor connecting wire? Yes Correct them. No A Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3. 1 B 1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the opera- tion starts. Turn ON the power supply. Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3 Yes No (Lighted or not lighted) Replace the inverter P.C. board or the outdoor electronic control P.C. board. 2 2. Be careful of the residual voltage of smoothing capacitor. Is there amplitude of 10 to 20 VDC between indoor terminal block S2 and S3? Yes Check the wiring If there are any error of the indoor/outdoor connecting wire: such as the damage of the wire, intermediate connection, and/or poor contact to the terminal block, replace the indoor/ outdoor connecting wire. No Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes 3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes. (Except for outdoor unit of multi system type) Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? Replace the indoor elec- tronic control P.C. board. No Yes No Yes Is the bus-bar voltage of the inverter P.C. board or the outdoor electronic control P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" in the outdoor service manual.) No Yes Check of power supply. (Refer to the outdoor service manual.) Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there rated voltage between indoor terminal block S1 and S2? Yes No Yes Yes Page 26 26 E Electromagnetic noise enters into TV sets or radios Yes Is the unit grounded? No Ground the unit. Yes Is the distance between the antennas and the indoor unit within 9.91 ft., or is the distance between the antennas and the outdoor unit within 9.91 ft.? No Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit. Is the distance between the TV sets or radios and the indoor unit within 3.28 ft., or is the distance between the TV sets or radios and the outdoor unit within 9.91 ft.? Yes Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit. Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten- na wiring? Yes No No Replace or repair the antenna. Replace or repair the coaxial cable. Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close? Yes Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir- ing of the antennas. No Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the followings before asking for service. 1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave) 2. Channel, frequency, broadcast station affected by the electromagnetic noise 3. Channel, frequency, broadcast station unaffected by the electromagnetic noise 4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring from antennas, receiv- er 5. Electric field intensity of the broadcast station affected by the electromagnetic noise 6. Presence or absence of amplifier such as booster 7. Operation condition of air conditioner when the electromagnetic noise enters in 1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise. 2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise. 3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise. 4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise. Page 27 27 1. Indoor power P.C. board, Indoor terminal P.C. board 9-7. Test point diagram and voltage Indoor terminal P.C. board Indoor power P.C. board Please replace the fuse after removing the indoor terminal P.C. board from the electrical box. Fuse (F11)( ) Varistor (NR11) Terminal block Connector to indoor electronic control P.C. board (CN20A) 5 VDC 12 VDC GND Resistor (R111) Indoor fan motor (CN211) 294/325 VDC (–) GND (high- voltage DC) 15 VDC (+)3-6 VDC (+)0-6 V Timer short mode point JPG JPS (Refer to 7-1.) Room temperature thermistor RT11 (CN111) Indoor coil thermistor RT12, RT13 (CN112) Vane motor (CN151) Connector to Indoor power P.C. board (CN10A) 12 VDC 5 VDC Release of Auto restart function Solder the Jumper wire to JR07 (Refer to 7-3.) Emergency operation switch (E.O.SW) (SW1) 2. Indoor electronic control P.C. board GND Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13) Temperature (°F) Resistance (k Ω ) 32 50 68 86104122140 Page 28 28 MSZ-GE06NA MSZ-GE09NA MSZ-GE12NA MSZ-GE15NA MSZ-GE18NA MSY-GE09NA MSY-GE12NA MSY-GE15NA MSY-GE18NA NOTE: Turn OFF power supply before disassembling. OPERATING PROCEDURE PHOTOS 1. Removing the panel (1) Remove the horizontal vanes. (2) Remove the screw caps of the panel. Remove the screws of the panel. (3) Unhook the lower part ( ) of the panel. (4) Hold the lower part of both ends of the panel and pull it slightly toward you, and then remove the panel by pushing it upward. Photo 1 (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking mechanism. Slide the sleeve. Pull the terminal while pushing the locking lever. Hold the sleeve, and pull out the terminal slowly. Connector Sleeve Locking lever <"Terminal with locking mechanism" Detaching points> The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching. Screws of the panel Front panel Horizontal vanes A DISASSEMBLY INSTRUCTIONS 10 Page 29 29 OPERATING PROCEDURE PHOTOS 2. Removing the indoor electronic control P.C. board and the room temperature thermistor (1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp and the V.A. clamp. (3) Remove the screw of the electrical cover and the electrical cover. (4) Remove the screw of conduit cover and the conduit cover. (5) Remove the screw of conduit plate, the conduit plate and the indoor/outdoor connecting wire. (6) Open the indoor electronic control P.C. board holder (to right side) (7) Disconnect the following connectors: CN112 (Indoor coil thermistor) CN151 (Vane motor) CN10A (To the indoor power P.C. board) (8) Unhook the catches of the indoor electronic control P.C. board holder from the nozzle and the electrical box (right side). (9) Remove the room temperature thermistor from the hook of the indoor electronic control P.C. board hold- er. (10) Open the back side of the indoor electronic control P.C. board holder, and remove the indoor electronic con- trol P.C. board. (11) Remove the room temperature thermistor from the indoor electronic control P.C. board. Photo 2 Photo 3 3. Remove the indoor power P.C. board, the indoor terminal P.C. board, and the electrical box (1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire (Refer to 2 (2)-(5).). (3) Remove the ground wire connected to the indoor heat exchanger from the electrical box. (4) Unhook first the lower, then the upper catches of the electrical box, and pull out the electrical box. (5) Disconnect all the connectors on the indoor power P.C. board and unhook all lead wires. (6) Remove the screw of terminal block on the indoor ter- minal P.C. board. (7) Remove the indoor power P.C. board and the indoor terminal P.C. board. Lower catch Indoor terminal P.C. board Terminal block Indoor power P.C. board Catch of indoor electronic control P.C. board holder Upper catch Screw of the V.A. clamp Indoor electronic control P.C. board holder Screw of the electrical cover Catch of indoor electronic control P.C. board holder Electrical box Ground wire Screw of the conduit plate Screw of the conduit cover Page 30 30 OPERATING PROCEDURE PHOTOS 4. Removing the nozzle assembly (1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire (Refer to 2 (2)-(5).). (3) Remove the indoor electronic control P.C. board hold- er. (4) Pull out the drain hose from the nozzle assembly and remove the nozzle assembly. Photo 4 5. Removing the horizontal vane motor (1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screws of the horizontal vane motor unit. (3) Disconnect the connector from the horizontal vane motor. (4) Remove the screws of the horizontal vane motor. (5) Remove the horizontal vane motor from the horizontal vane motor unit. Screws of horizontal vane motor unit Page 31 31 OPERATING PROCEDURE PHOTOS 6. Removing the indoor fan motor, the indoor coil thermistor, and the line flow fan (1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the indoor electronic control P.C. board hold- er, the electrical box and the nozzle assembly. (3) Remove the screws fixing the motor bed. (4) Loosen the screw fixing the line flow fan. (5) Remove the motor bed together with fan motor and motor band. (6) Release the hooks of the motor band. Remove the motor band. Pull out the indoor fan motor. (8) Remove the indoor coil thermistor from the heat exchanger. ( ) Install the indoor coil thermistor in its former position when assembling it. (Refer to Photo 8) (9) Remove the screws fixing the left side of the heat exchanger. (10) Lift the heat exchanger, and pull out the line flow fan to the lower-left. Photo 8 Photo 5 Photo 6 Photo 7 Screws of the line flow fan Screws of the motor bed Screws of the left side of the heat exchanger Motor band Indoor coil thermistor(sub) RT13 Indoor coil thermistor(main) RT12 Page 32 HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN © Copyright 2009 MITSUBISHI ELECTRIC CO.,LTD Distributed in Jul. 2009. No. OBH548 5 Made in Japan New publication, effective Jul. 2009 Specifications subject to change without notice. TM
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